Call us: Stainless Steel Fermentation Tank Manufacturer in India
FERMENTATION VESSELS
Fermentation Vessels manufactured by Neelam industries are the most flexible designed product to meet the requirements of the Pharmaceutical Industry.
Fermentation Vessels
Technical Specifications
- Capacity : 4-5 KL
- Filling Volume : 65-80%
- Material : Wetted parts are SS316L, and others is SS304
- Surface Finish : inside surface is 0.28-0.6µm by electro Poloshoutside surface is 0.4-0.8µm by satin finish.
- Agitation
- Fermentor use SEW / Bonfigloli decelerator
- top mechanical agitator with two layer six blade impeller, one layer defoamer and four baffles.
- mechanical seal (single or double mechanical seal)
- speed range: 50-400rpm (it depends on the size of the vessel)
Or
Bottom mounted Magnetic mixer with speed variation from 20 to 400 RPM
- Equips of vessel
- using alcohol flame inoculation
- sterilisable sampling and Flush bottom valve
- CIP & SIP system inbuilt.
- PH, DO, temp. sensor on lower side, side glass, top with foam and level probe, and 12v sight glass with lamp, etc.
- Construction : Floor-type One fermentor vessel with one control system
Main components and controls of system
- PH :
- On-line check and measure, and digitization fully automatic control
- PH, acid and base gang control. Peristatic pump automatically adjust to feed acid and base
- Control range 2-12pH, measure precision±0.01 pH, control precision±0.1 pH
- It has auto alarm function
- pH sensor and signal transmission line, Mettler toledo
- Do :
- On-line check and measure, cascade with rpm; digital display.
- Range 0-100% or 0-200%, precision ±1%;
- It has auto alarm function
- DO sensor and signal transmission line, Mettler toledo
- Foam control :
- Automatically control and automatically alarm
- Stainless steel electrode check, peristaltic pump automatically add defoamer.
- Feed control :
- Automatically control and automatically alarm
- Stainless steel electrode check, peristaltic pump automatically feeding
- Temp. control :
- PID fully digitization signal processing, digitization control settings
- Circulating water automatically control temperature
- Measure range 0-150degree, control range 15- 45degree,control precision±0.2degree
- Pt 100 O temp. Sensor
- system with electrical heater to control the temp inside vessel
- water pump circulation
- solenoid valve to control
- Rotate speed :
- Automatically control , with auto alarm function
- Siemens frequency converter to adjust the speed
- Pressure :
- Manually adjusting with pressure gauge and manual valve (standard system)
- Automatically adjusting with pressure transmitter and PID valve and pneumatic valves (optional)
- Air flow :
- Manually adjusting with rotor meter and manual valve (standard system)
- Automatically adjusting with mass-flow meter and pneumatic valves (optional)
- Air in filter , tail gas filter , with PALL cartridge, precision 0.2µm
- Sterilization :
- Fermentation vessel can be SIP by connecting with steam
- Automatic control with pneumatic valves
- Control : B&R AUSTRIA PLC, and B&R 10.4” touch screen(HMI) and NEELAM INDUSTRIES program
AUTOMATION :
In compliance with :
cGMP, GAMP, ISO 9001 : 2008
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Why We Are Among the Top Pharmaceutical Equipment Manufacturers in India
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35+Years of Experience
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300+Satisfied Customers
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40+Sedicated Staff
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remotesupport facility for our product
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ISOCertified
Voices of Our Customers
Trusted by Our Customers
Our clients’ reviews are always crucial for our growth
26 Total user reviews
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We recently purchased a Bung Processor from Nilam Industries, and we are very happy with the quality of the machine. It is working smoothly and the performance is excellent. The team at Nilam Industries was very supportive and guided us properly during the purchase and installation. Overall, it was a very good experience. Highly recommended for anyone looking for reliable machinery.
Intracin Pharmaceutical Pvt Ltd
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Quick service & very trustworthy. Mr.Nilesh Patel (Director-Neelam Industries) is very professional and experience in his field and we are very grateful business with him. I would trust them with any future procurements and future projects as they provide wide range of steam sterilizer, autoclave and other sterile machineries along with 100% quality products only happens due to great dedication and well experienced production, quality as well as service installation team.
Engineering Memphis
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Amazing Product with latest technology, Very Prompt and Co-operative service.. Strongly recommended the products of Neelam (Sterilizer, Autoclave, Bung Processor cum Sterilizer, MCDS and PSG etc..)
Vishal Patel
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We recently purchage a high quality horizontal autoclave from neelam industries, it has exceeded our expectations in performance and reliability . Thier team resolved any queries quickly-online. Highly recommended for injecteble plant.
Yogendra Verma
Save Time, Get Quick Answers with Our FAQs:
From life-saving medicines to everyday essentials, Neelam Industries serves these industries.
1. Why is stainless steel preferred for fermentation tanks in pharmaceutical applications?-
Stainless steel is preferred due to its durability, resistance to corrosion, and ability to withstand high temperatures, making it ideal for fermentation processes in pharmaceutical manufacturing.
- 2. How do fermentation tanks contribute to pharmaceutical production?
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Fermentation tanks are used in the production of biopharmaceuticals, where microorganisms are cultivated to produce therapeutic proteins and other pharmaceutical products.
- 3. Are Neelam Industries’ fermentation tanks GMP-compliant?
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Yes, all fermentation tanks manufactured by Neelam Industries are designed to meet GMP standards, ensuring they are suitable for pharmaceutical and biotech applications.
- 4. What industries benefit from using fermentation tanks?
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Fermentation tanks are essential in pharmaceutical, biotechnology, and food production industries for the cultivation of microorganisms used in product development.
- 5. How is the quality control of fermentation tanks ensured?
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Neelam Industries ensures high-quality control through thorough testing and compliance with GMP standards to ensure the reliability and safety of the fermentation tanks.
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